Hongtao Sun

Affiliate Researcher
Titles and Affiliations
Assistant Professor, Harold and Inge Marcus Department of Industrial and Manufacturing Engineering

Dr. Sun's research lies at the intersection of energy science, functional materials, and advanced manufacturing. The focus of his lab at Penn State is on co-designing materials, structures, and manufacturing processes across hierarchical length scales, particularly advancing in energy conversion and storage, thermal management, sensing, and detections.

In the News

Research Keywords

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Recent Publications

Robust LiNi0.6Mn0.4O2Cathode Achieved from the Dual-Function Strategy of Microstructural Stress Dissipation and Crystalline Phase Ion Transport Improvement

Li, Y., Chen, S., Zhang, Q., Zhang, Y., Zhou, Z., Cui, C., Sun, H., Zhu, J. & Duan, X., Jan 27 2026, In: ACS nano. 20, 3, p. 2975-2986 12 p.

Research output: Contribution to journalArticlepeer-review

All-in-one cathode design for all-solid-state batteries

Sun, H., Jan 2026, In: Nature Reviews Materials. 11, 1, p. 2-4 3 p.

Research output: Contribution to journalComment/debatepeer-review

Cooperative interface catalysis and electronic regulation induced by single atomic tin in high-performance potassium-ion batteries

Yuan, Y., Yu, F., Chen, S., Deng, H., Zhao, Q., Chen, W., Jia, X., Zhang, Q., Sun, H. & Zhu, J., Apr 2026, In: Journal of Energy Chemistry. 115, p. 759-768 10 p.

Research output: Contribution to journalArticlepeer-review

Breaking the capacity-stability trade-off in layered oxide cathodes for Na-ion batteries via phase regulation

Zhang, Q., Sun, H., Lu, B., Zhu, J. & Zhang, Y., Jan 1 2026, In: Chemical Engineering Journal. 527, 171864.

Research output: Contribution to journalArticlepeer-review

Deep P-C Interface Reconstruction for High-Performance Potassium Storage

Chen, W., Deng, H., Guo, Y., Chen, S., Yuan, Y., Jia, X., Zhang, Q., Zhao, Q., Guo, X., Sun, H., Zhu, J. & Lu, B., Feb 26 2025, In: Advanced Functional Materials. 35, 9, 2416361.

Research output: Contribution to journalArticlepeer-review

Selective Catalysis-Mediated Interface to Stabilize Antimony Atom-Cluster Anode for Robust Potassium-Ion Batteries

Chen, S., Yu, F., Deng, H., Chen, W., Sun, H., Zhu, J. & Lu, B., Oct 27 2025, In: Angewandte Chemie - International Edition. 64, 44, e202511870.

Research output: Contribution to journalArticlepeer-review

Tailoring Gel Polymer Electrolytes for Advancing Quasi-Solid-State Batteries

Duan, L., Zhang, J., Alcoutlabi, M. & Sun, H., Jun 23 2025, In: Advanced Materials Interfaces. 12, 12, 2401028.

Research output: Contribution to journalArticlepeer-review

Active and passive high-entropy shell enabling high rate and durable sodium manganese hexacyanoferrate cathode for sodium ion batteries

Han, J., Xu, C., Zhao, J., Sun, H., Zhang, X. & Wang, G., Apr 30 2025, In: Journal of Power Sources. 636, 236577.

Research output: Contribution to journalArticlepeer-review

Promoting Robust Potassium Storage via Engineered Zn─S Bond

Jia, X., Chen, H., Sun, H., Zhu, J. & Lu, B., Aug 26 2025, In: Advanced Energy Materials. 15, 32, 2501487.

Research output: Contribution to journalArticlepeer-review

Multilayer Composite Electrodes for Simultaneously Improved Mechanical and Electrochemical Performance

Nie, B., Wang, T. W., Lee, S. W. & Sun, H., Feb 12 2025, In: ACS Applied Materials and Interfaces. 17, 6, p. 9452-9459 8 p.

Research output: Contribution to journalArticlepeer-review

Probing cold sintering-regulated interfaces and integration of polymer-in-ceramic solid-state electrolytes

Nie, B., Wang, T. W., Lee, S. W., Zhang, J. & Sun, H., Apr 2025, In: Materials Today Energy. 49, 101829.

Research output: Contribution to journalArticlepeer-review

Unveiling multifunctional synthetic boundaries for enhanced mechanical and electrochemical performance in densified thick composite electrodes

Nie, B., Lee, S. W., Wang, T. W., Liu, T., Li, J. & Sun, H., Dec 2025, In: Nature communications. 16, 1, 9489.

Research output: Contribution to journalArticlepeer-review

Micron Size NaCrO2 Particles Enable High-loading Dry-processed Electrode for Sodium Ion Batteries

Wu, J., Tang, W., Yang, H., Lee, D. J., Xu, D., Li, F., Qin, J., Kim, S., Gao, H., Jeon, Y., Tran, D., Chen, Y., Mu, A., Bian, W., Sun, H. & Chen, Z., Jun 12 2025, In: Small. 21, 23, 2501504.

Research output: Contribution to journalArticlepeer-review

Halftone-encoded 4D printing of stimulus-reconfigurable binary domains for cephalopod-inspired synthetic smart skins

Yang, H., Li, H., Zhang, J., Liu, T., Qi, H. J. & Sun, H., Dec 2025, In: Nature communications. 16, 1, 9931.

Research output: Contribution to journalArticlepeer-review

Interface engineering and integration of ceramic-polymer composites via cold sintering process

Zhang, J., Gomez, E. D. & Sun, H., Nov 15 2025, In: Composites Part B: Engineering. 307, 112929.

Research output: Contribution to journalReview articlepeer-review